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High Precision vertical Piston lathe/piston turner

High Precision CNC Piston Lathe:

    This CNC vertical piston lathe/Vertical Piston Turner/CNC Piston Turner (Camless Oval Turn)adopts verticalstructureand left and right sliding plate structure, which is mainly used to process the special-shaped oval of piston skirt, ring groove, top surface and ring groove special-shaped chamfers;

    Equipped with double-cylinder linear servo toolpost for processing the convex outer oval or other complex shapes of the outer circle of the piston. The double cutting tools adopt different materials or shapes to turn different pistons with different materials;

    The software is powerful. By modeling and G code combination editing, it can complete all kinds of special-shaped outer ovals, including standard oval, oval superposition eccentric circle, eccentric oval, rotating oval, etc.

Features:

    ●Genuine CNC piston lathe forcamless oval turning.

    ● Piston diameter range 50-200 mm, piston length up to 200 mm.

    ● 6 mm super big ovality amount.

    ● Vertical structure with symmetrical spindle structure, thermal deformation has little effect on the consistency of machining accuracy, effectively eliminating the dimensional error caused by the temperature rise of the spindle.

    ● Our lathe is equipped with vertical piston clamping fixture, accurate and close contact between the piston stop and the fixture's reference plane ensures stable machining accuracy and convenient clamping.

    ● Lathe bed is designed with high seismic performance, smooth chip removal performance, compact size and high rigidity, especially suitable for high-strength automated processing of large and medium batch pistons.

    ● The processes of finish grooving, finish top surface turning, finish skirt oval turning can be completed simultaneously, avoiding secondary clamping of pistons, effectively improving pistons processing accuracy, reducing logistics time for pistons transition, and improving processing efficiency.

    ● X1, Z1, X2, Z2, W2 and C, total of 6 coordinate axes.

    ● 5.5kW high-power and high-torque servo main motor.

    ● Linear motor with high-acceleration and high-frequency cutting is used.

Advantages of piston lathe:

    (1) It adopts FANUC 31i control system, and applies the 15" large monitor, super high speed processing mass control program to nanoscale precision of calculation for the unit and the most advanced servo technology.
(2) It can realizehigh speed and high precision machining.
(3) According to the different piston workpiece, the machine is designed for special piston tooling to ensure the machining precision of the piston.
(4) The lathe adopts double linear servo tool holder, with high positioning accuracy, high reflection frequency and large driving force.
(5) It is capable of cutting the pistons of any material.

Application:

HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图1)

HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图2)

Customer case:

HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图3)

HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图4)HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图5)

HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图6)HIGH PRECISION VERTICAL PISTON LATHE/PISTON TURNER(图7)

Technical Parameter:

Item                 UnitVPL15VPL20
                Capacities                Max. piston diameter                mm                φ150                φ200
                Max. piston length                mm                160                200
                Max. pison ovality amount                mm                6                6
                Spindle                Max. spindle speed                r/min                4000                3000
                Spindle nose type                -                A2-6                A2-6
                Main motor power                kW                5.5                5.5
                Fixture                Fixture type                -                hydraulic type                pneumatic type
                Toolpost                Toolpost type                -                Gang tool type                Gang tool type
                Tool quantity                pcs                5                5
                X1 axis                X1-axis stroke                mm                150                115
                X1-axis servo motor power                kW                1.4                0.9
                Rapid traverse speed of X1-axis                m/min                12                12
                X2 axis/ Ovality generator                X2-axis stroke                mm                16                15
                X2-axis linear motor power                kW                1.44                1.5
                Rapid traverse speed of X2-axis                m/min                12                12
                Z axis                Z-axis stroke                mm                280                350
                Z-axis servo motor power                kW                3                1.5
                Rapid traverse speed of Z-axis                m/min                12                12
                Tailstock                Tailstock stroke                mm                260                350
                Accuracy                Repeat positioning accuracy of X2-axis                mm                ± 0.0005                ± 0.001
                Positioning accuracy of X2-axis                mm                ± 0.001                ± 0.005
                Positioning accuracy of C-axis                °                0.001                0.003
                Others                CNC system                -                Fanuc 31i                COPLEY+piston curved surface control software
                Length*Width*Height                mm                1300*2400*2500                2800*1600*2500
                Net weight                kg                3500                5000


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+86 372 3700288
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